Custom foam inserts are precision die-cut or routed foam shapes that hold a product securely in its case or box. Bofeng Foam designs and manufactures custom foam inserts for tool cases, electronics, medical devices, cosmetics, wine and gift packaging — protecting your product and elevating the unboxing experience.
Bofeng Foam is a direct factory offering design-to-production custom foam insert service with in-house die-cutting, CNC routing, lamination and ESD options.
What We Offer
- Custom die-cut foam inserts — precision-cut XPE/PE foam inserts for tool cases, drone cases, electronics and equipment cases.
- CNC-routed foam inserts — complex 3D shapes routed from high-density XPE foam for camera, medical and industrial equipment.
- Laminated & lined inserts — foam faced with flannelette, non-woven, leather or foil for premium retail and gift packaging.
- ESD-safe inserts — conductive and anti-static foam for electronics and PCBs.
- Prototype & low-volume runs — fast sampling before production.
The Custom Foam Insert Process
- Share your product — send drawings, CAD files or a physical sample.
- Design — our engineers propose foam type, density and cut layout for fit and protection.
- Prototype — we produce a sample insert for your approval.
- Production — die-cutting, lamination, assembly and QC at our Zhuhai factory.
- Delivery — flat-packed or assembled inserts shipped worldwide.
Industries We Serve
Tool manufacturers, consumer electronics, medical devices, cosmetics, wine & spirits, ceramics, glassware, gifts and e-commerce. See our packaging foam and ESD foam hubs for product examples.
Why Bofeng Foam?
As a direct XPE/IXPE/PE foam manufacturer, we control the foam at source — lower cost, shorter lead time and full traceability. Die-cutting and lamination are in-house, so your custom foam insert is made end-to-end by one supplier.
Request a custom foam insert quote →
Related Reading
See also: Packaging foam · Custom foam inserts packaging design guide
Custom foam inserts are precision die-cut or routed foam shapes that hold a product securely in its case or box. Bofeng Foam designs and manufactures custom foam inserts for tool cases, electronics, medical devices, cosmetics, wine and gift packaging — protecting your product and elevating the unboxing experience.
Bofeng Foam is a direct factory offering design-to-production custom foam insert service with in-house die-cutting, CNC routing, lamination and ESD options.
What We Offer
- Custom die-cut foam inserts — precision-cut XPE/PE foam inserts for tool cases, drone cases, electronics and equipment cases.
- CNC-routed foam inserts — complex 3D shapes routed from high-density XPE foam for camera, medical and industrial equipment.
- Laminated & lined inserts — foam faced with flannelette, non-woven, leather or foil for premium retail and gift packaging.
- ESD-safe inserts — conductive and anti-static foam for electronics and PCBs.
- Prototype & low-volume runs — fast sampling before production.
The Custom Foam Insert Process
- Share your product — send drawings, CAD files or a physical sample.
- Design — our engineers propose foam type, density and cut layout for fit and protection.
- Prototype — we produce a sample insert for your approval.
- Production — die-cutting, lamination, assembly and QC at our Zhuhai factory.
- Delivery — flat-packed or assembled inserts shipped worldwide.
Industries We Serve
Tool manufacturers, consumer electronics, medical devices, cosmetics, wine & spirits, ceramics, glassware, gifts and e-commerce. See our packaging foam and ESD foam hubs for product examples.
Why Bofeng Foam?
As a direct XPE/IXPE/PE foam manufacturer, we control the foam at source — lower cost, shorter lead time and full traceability. Die-cutting and lamination are in-house, so your custom foam insert is made end-to-end by one supplier.
Request a custom foam insert quote →
Related Reading
See also: Packaging foam · Custom foam inserts packaging design guide
